Tyre Recycling

Waste tyre recycling and shredding is the process of repurposing tyres that are no longer suitable for use on vehicles due to wear or irreparable damage. These tyres are a challenging source of waste, due to the large volume produced, the durability of the tyres, and the components in the tyre that are ecologically problematic. UKR is a biotechnology solutions provider specialising in the recycling of end of life tyres through the process of Tyre Shredding and Separation.

This new technology recycles 100% of waste tyres and UKR believes that Tyre Shredding will provide ‘the end of life’ solution to what is an ever-increasing problem in ‘what to do with tyres’ at the end of their use.

solution
  • 1
    The steel is sold as high-value scrap
  • 2
    The fibre is sold as a third party product additive
  • 3
    The rubber crumb can be used as a Tyre Derived Fuel (TDF)
  • 4
    Rubber matting, play parks, and flooring for horses

The Process

Whole waste tyres are fed into a giant twin shaft tyre shredder that cuts the tyre into smaller more manageable sizes. They then pass through another custom-built hammer mill and then onto magnetic rollers that separate the wire, rubber and fibre from the tyre.

The various materials extracted from the tyre are baled separately.

Tyre-Derived-Fuel (TDF) Plant

Tyre-Derived-Fuel (TDF) Plant

The UKR “Green Giant” Shredder produces clean rubber cuts and consistent sizing for TDF chip requirements. A UKR TDF module produces 50-150mm rubber chips depending on customer requirements.
Crumb Rubber Plant

Crumb Rubber Plant

The UKR Crumbler produces 99.9% wire and fibre-free rubber granules. Output sizes range from 0.25” to 20-mesh (9mm to 0.84mm).

Wireless Chips Plant

Wireless Chips Plant

The UKR Reaper produces 99.9% wire-free rubber chips Output sizes range between 44mm to 13mm. Steel is stripped from the rubber by UKR Reapers and extracted by magnetic separators.
Crumb Powder Plant

Crumb Powder Plant

The UKR Krumbuster produces 99.9% wire and fibre-free rubber. Provides a wide range of rubber output sizes depending on customer requirements. Output sizes range from 9mm to 0.12mm.